C-type three-axis cutting processing of AGV trolley guide wheel shaft in intelligent warehousing and logistics equipment
In the field of intelligent warehousing and logistics equipment, efficient and accurate production and processing are the key to improving competitiveness. The optimization of a tiny component processing link may bring a qualitative leap in the performance of the entire product. Today, we focus on key components such as the guide wheel shaft of the AGV trolley, and deeply explore the important role and unique value of the C -type three-axis cutting equipment in its processing process.
AGV trolley guide axle: the "joint" of intelligent warehousing logistics
AGV carts frequently shuttle between the links of cargo handling and sorting. Its guide axles are like human joints. They seem inconspicuous, but they play a decisive role in the running stability and steering flexibility of the cart. The guide axles must have high strength to bear the weight of the cart and the cargo it carries, and must also have extremely high precision to ensure the accuracy of the running trajectory and reduce wear and energy consumption. In addition to guide axles, transmission gears, connecting shafts and other components in some intelligent warehousing and logistics equipment also have strict requirements on processing accuracy and material adaptability.
Analysis of Difficulties in Parts Processing
Material properties pose challenges
Intelligent storage and logistics equipment parts often use high-strength alloy materials, such as AGV trolley guide wheel axles. To ensure durability and reliability, special alloy steel is often used. This type of material has high hardness, and traditional processing methods are prone to rapid wear of the tool, which not only reduces processing efficiency, but also makes it difficult to ensure dimensional accuracy. In addition, it is easy to deform due to cutting heat during processing, affecting the quality of the final product.
Complex structures are difficult to process
Take the guide wheel shaft as an example. It is not a simple cylindrical structure, but often has complex shapes such as keyways and splines. These structures place extremely high demands on the multi-axis linkage capability and programming control accuracy of the processing equipment. When faced with such complex structures, traditional processing equipment often requires multiple clamping and multi-process processing, which not only increases the processing time, but also introduces cumulative errors due to multiple clamping, making it difficult to meet high-precision requirements.
High precision requirements
The requirements for the operating speed and positioning accuracy of intelligent warehousing and logistics equipment are constantly increasing, making the precision standards of parts more stringent. For example , the dimensional accuracy of the guide wheel axle of the AGV trolley is usually controlled within ≤±0.00 3 mm, and the shape and position tolerances such as roundness and cylindricity are also strictly limited. Any slight deviation may cause problems such as jamming and deviation during the operation of the trolley, seriously affecting the overall efficiency of the warehousing and logistics system.
C-type three-axis cutting equipment: a sharp weapon to overcome difficulties
In the face of these processing difficulties, the C -type three-axis cutting equipment has shown unique advantages. In the production practice of a certain customer, it used the C -type three-axis cutting equipment to process parts of intelligent warehousing and logistics equipment, and achieved remarkable results.
The equipment can achieve micron-level precision control through a high-precision CNC system. When processing the guide wheel shaft of the AGV trolley, complex keyways, splines and other structures can be accurately cut, and the dimensional accuracy is stably controlled within ≤±0.00 3 mm, far exceeding traditional processing methods. At the same time, its multi-axis linkage function can flexibly cope with various complex geometric shapes without the need for multiple clamping, reducing cumulative errors and greatly improving processing efficiency and product consistency. When processing high-strength alloy materials, the C- type three-axis cutting equipment uses the principle of discharge corrosion to avoid tool wear and cutting thermal deformation problems. It can easily process various types of special steels and has strong adaptability. Data shows that after the introduction of this equipment, the case customer's parts processing efficiency has increased by more than 30%, and the scrap rate has been reduced to less than 5%.
Zhikai CNC: A Trustworthy Industry Partner
As a leader in the industry, Zhikai CNC has always regarded R&D and innovation as its core competitiveness. In order to solve the problem of processing parts for intelligent warehousing and logistics equipment, a lot of resources have been invested in technical research. By continuously optimizing the cutting software algorithm to make it more in line with the needs of complex structure processing, special electrode wires and working fluids are developed to further improve the performance of equipment when processing different materials. In terms of after-sales service, Zhikai CNC has done it to the extreme. Providing 7×24-hour technical support, the professional team responds to customer needs at any time, whether it is equipment failure consultation or operation guidance, they can provide help at the first time. Regular on-site maintenance services can promptly detect and solve potential problems, ensure that the equipment is always in the best operating state, and minimize the risk of production interruption for customers.
"Precise cutting creates efficient logistics". With its strong R&D capabilities and perfect after-sales service, Zhikai CNC not only excels in the processing of AGV trolley guide axles, but also provides high-quality solutions for the cutting of other key parts such as transmission gears and connecting shafts in intelligent warehousing and logistics equipment. Choosing Zhikai CNC means choosing reliability, efficiency and precision. Join hands with Zhikai to build a new height in the intelligent warehousing and logistics industry.
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