Analysis of C-type wire cutting processing of charging gun contact parts of new energy charging pile
With the booming new energy vehicle industry, the performance of charging piles directly affects the user's charging experience and safety. Among the many components of a charging pile, the internal contact of the charging gun can be called the "heart of power transmission", and its manufacturing accuracy is related to the stability of current conduction and the service life of the equipment. A new energy charging pile company has overcome the processing difficulties of this core component through C-type automatic wire cutting machine equipment, and the technical details behind it are worth exploring in depth.
In the production process of the new energy charging pile company, the C-type automatic wire cutting machine tool equipment undertakes many key tasks. In addition to the internal contacts of the charging gun, the conductive copper busbars of the charging piles, precision connector shells and other parts also rely on this equipment for processing. The conductive copper busbars need to be precisely cut into specific shapes and sizes to ensure efficient current transmission; the connector shell has extremely high requirements for hole position accuracy and surface finish, which directly affects the sealing and protection level of the components.
Taking the internal contacts of the charging gun as an example, such parts are usually made of highly conductive and wear-resistant copper alloy materials, and have complex structures, requiring fine grooves, holes and contact contours. With its high-precision cutting capability, the C-type automatic wire cutting machine tool equipment can control the dimensional error of the contacts within ≤±0.00 3 mm, and the surface roughness reaches Ra ≤ 0.7-1.4 μm, which effectively improves the conductivity and plug-in life of the contacts. According to the company's measured data, the contacts processed by the C-type automatic wire cutting machine tool equipment have improved the current transmission stability by 20% and reduced the equipment failure rate by 15%.
However, processing these parts is not easy. First, copper alloy materials are relatively soft, and are prone to problems such as wire sticking and deformation during cutting. Especially when processing thin-walled contact parts, the control of cutting tension and speed is extremely demanding. Secondly, the complex structural design makes processing path planning more difficult. For example, the tiny grooves and curved surface contours inside the contact parts require the machine tool to have extremely high linkage accuracy and computing power, otherwise dimensional deviations or surface quality defects are very likely to occur.
Faced with these challenges, Zhikai CNC stands out with its strong R&D capabilities. The company's independently developed intelligent control system can automatically optimize cutting parameters according to the characteristics of different materials, and effectively solve the problems of wire sticking and deformation of copper alloy materials by dynamically adjusting the pulse power supply and wire feeding speed. At the same time, the path planning technology based on AI algorithm can quickly generate the optimal cutting plan to ensure the processing accuracy of complex structural parts. In addition, Zhikai CNC's complete after-sales service system not only provides 24-hour online technical support, but also regularly provides customers with equipment maintenance and operation training, so that users can truly have no worries.
"Only with precision in the smallest detail can electricity reach the world." In the field of new energy charging pile manufacturing, the precision of each cut is a commitment to user safety and experience. In addition to core components such as charging gun contacts, Zhikai CNC's C-type automatic wire cutting machine tool equipment also performs well in the processing of components such as charging pile heat sinks and sensor brackets. Whether it is high-precision plane cutting or complex three-dimensional contour processing, Zhikai CNC can provide reliable solutions for new energy companies with professional technology and considerate services, and become a trusted partner in the industry.
Zhikai's medium-speed wire cutting machine tools have won the trust of customers with their excellent processing accuracy and stable performance. Strict process control and advanced slow wire function systems ensure the efficient operation of 400 high-precision wire cutting machines, DK7735 all-in-one wire cutting equipment, small machine tool EDM wire cutting machines, F-type intelligent wire cutting machine tools, DK7735 precision medium-speed wire cutting machines, 7740 five-axis line cutting equipment, super-large herringbone machine tool wire cutting, 7740 large EDM wire cutting machines and other equipment. At the same time, the whole-process considerate after-sales service makes customers in Gongshu District, Shangcheng District, Binjiang District, Yuhang District, Tonglu County, Xihu District, Linping District, Jiande City, Chun'an County, Xiaoshan District, Lin'an District, Fuyang District, Qiantang District and other places worry-free. Choosing Zhikai means choosing a partner who values both quality and strength, and moving towards the brilliant future of intelligent manufacturing together. In the near future, we will successively launch popular science articles such as 400 high-precision wire cutting machines, DK7735 all-in-one wire cutting equipment, small machine tool EDM wire cutting machines, F-type intelligent wire cutting machine equipment, DK7735 precision medium-speed wire cutting machines, 7740 five-axis line cutting equipment, super-large herringbone machine tool wire cutting, 7740 large EDM wire cutting machines, etc. Welcome everyone to visit and obtain relevant solutions.
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