Laser cutting focusing lens seat, a breakthrough for large swing machine tool wire cutting
At a time when laser cutting equipment is constantly pursuing high precision and high efficiency, a seemingly insignificant but crucial component - the focusing lens seat and its adjustment device - is becoming a processing problem for many manufacturers. Traditional processing methods frequently run into obstacles. How to break through the difficulties? Large-scale large-swing machine tool wire cutting processing has brought a new turn.
Taking a laser cutting equipment production project as an example, the focusing mirror seat and its adjustment device are the core components to ensure the precise focusing of the laser beam, which directly affects the cutting accuracy and efficiency. Its materials are mostly made of alloy steel or aluminum alloy with high strength and good thermal stability to ensure stable performance under long-term and high-intensity laser operations. However, these characteristics make the processing difficulty of this component rise sharply. From the perspective of dimensional accuracy, the mounting hole tolerance of the focusing mirror seat must be strictly controlled within ≤ ±0.00 3 mm. Once the deviation is too large, the laser beam focus point will be offset, which will cause the cutting edge to be rough and the dimensional error to increase; in terms of structure, the adjustment device contains a large number of complex curved surfaces and tiny transmission mechanisms. The curvature error of the curved surface must be controlled within ±0.01°, and the gap of the transmission components must be less than 0.003mm. Traditional processing is difficult to accurately realize the forming of these complex structures, which is easy to cause transmission jamming, adjustment failure and other problems; in addition, the surface roughness requirements of the focusing mirror seat and its adjustment device are extremely high, and must reach Ra ≤ 0. 7-1.4 μm or less, otherwise it will affect the laser reflection and transmission efficiency.
Large-scale large-swing machine tool wire cutting processing has successfully overcome these difficulties with its unique advantages. The equipment realizes processing through pulse discharge between the electrode wire and the workpiece. Its large swing function can flexibly adjust the angle of the electrode wire during the processing process, and adapt to the processing requirements of complex curved surfaces and inclined structures of the focusing lens seat and its adjustment device. In actual processing, the high-precision CNC system of large-scale large-swing machine tool wire cutting equipment can control the installation hole position error to ≤ ±0.00 3 mm, far exceeding the industry standard; for complex curved surfaces, it can accurately achieve ±0.005° arc error control, ensure that the transmission mechanism gap is stable within 0.002mm, and ensure the smooth operation of the device. At the same time, by optimizing the discharge parameters and multiple cutting processes, the surface roughness of the components can reach Ra ≤ 0. 7-1.4 μm, effectively improving the performance of laser operations.
Zhikai CNC has been deeply engaged in the research and development and manufacturing of large-scale swing machine tool wire cutting equipment, and has always driven development with innovation. The company has established a professional R&D team and continues to invest funds to overcome core technical difficulties such as electrode wire swing control algorithms and high-precision servo drives, and continuously improve the processing accuracy and stability of the equipment. In terms of after-sales service, Zhikai CNC has established a rapid response mechanism, and professional technicians are on call 24 hours a day, 7 days a week, providing customers with considerate services throughout the process from equipment installation and commissioning to daily maintenance. In addition to the focusing mirror seat and its adjustment device, Zhikai CNC's large-scale swing machine tool wire cutting equipment also performs well in the processing of parts such as reflector brackets and beam transmission pipe connectors of laser cutting equipment, and can provide customized cutting solutions according to different needs.
Zhikai's medium-speed wire cutting machine is known for its ultra-high precision and excellent stability. Relying on core technologies such as the self-developed slow-speed wire cutting system and primary color processing high-frequency power supply, it provides customers with low-energy consumption and high-efficiency processing solutions. Comprehensive after-sales support and customized services ensure that every user can experience safe and reliable equipment performance. Zhikai interprets quality with strength. A variety of machine tools such as: 2-meter 5.1 million wire cutting machine, strip-type simple wire cutting equipment, DK774063 medium-speed wire cutting machine, large wire cutting machine, large dk7763 machine tool wire cutting, T-type precision wire cutting machine equipment, DK7732 full-servo cnc wire cutting, T-type multi-axis cutting machine, have injected powerful power into the transformation and upgrading of industries such as papermaking machinery: paper slitting machine tool holder, refrigeration equipment: precision cutting of air-conditioning compressor valve plates, and aerospace: small parts in satellite attitude control systems.
If you are troubled by the problem of parts processing, welcome to contact Zhikai: 18013131588, and join hands with Zhikai to embark on a new journey of laser cutting equipment manufacturing.
