C-type medium wire machining of customized parts for industrial robot end effectors
When industrial robots flexibly grasp and accurately assemble on the production line, have you ever wondered what gives them the dexterity and precision of their "hands"? The answer lies in the customized parts of the end effector. These parts with different shapes and unique functions are the core of the robot to complete complex tasks, and C-type medium wire machining technology is the "hero behind the scenes" to create them.
In the production of customized parts for the end effectors of industrial robots, C-type medium-cut wire machines play an indispensable role. For example, as the key components of the end effector to grasp objects, the shape and dimensional accuracy of the fingers of the gripper parts directly affect the stability and reliability of the grasping. With multiple cutting technology, the C-type medium-cut wire machine can control the surface roughness of the gripper fingers to Ra≤0.7 - 1.4μm, and the dimensional accuracy reaches ≤±0.003mm, so that the gripper can fit closely to workpieces of different shapes and improve the grasping efficiency. For another example, the connector used to connect the end effector to the robot arm has extremely high requirements for strength and precision. The C-type medium-cut wire machine can perform fine cutting on high-strength alloy materials, and by precisely controlling the motion trajectory of the electrode wire, it can process complex inner holes and outer contours to ensure that the connectors are perfectly matched with each component.
However, the C-type medium-speed wire cutting machine processing of customized parts for end effectors faces many difficulties. On the one hand, the materials of the parts are diverse and have special properties. In order to meet the needs of different working conditions, some parts are made of difficult-to-process materials such as titanium alloys and cemented carbides. These materials have high hardness and poor conductivity, which can easily cause electrode wire loss during the cutting process, affecting processing accuracy and efficiency. On the other hand, the shapes of customized parts are complex and varied, often containing structures such as tiny holes, narrow slits, and special-shaped surfaces, which place extremely high demands on cutting path planning and the motion control capabilities of machine tools. Customer data from a certain case showed that when using traditional processing methods, the processing cycle of customized parts for end effectors was as long as 7 days, and the scrap rate exceeded 20%; after the introduction of C-type medium-speed wire cutting machine processing, the processing cycle was shortened to 3 days, the scrap rate was reduced to less than 5%, and production efficiency and product quality were significantly improved.
Zhikai CNC has been deeply engaged in the field of cutting technology, and has continued to invest in research and development to solve the problem of customized parts processing for end effectors. The C-type medium-speed wire cutting machine it developed not only performs well in the processing of the above-mentioned parts, but also provides efficient solutions for other parts of industrial robots, such as tooth cutting of reducer gears and forming processing of guide rail sliders. In addition, Zhikai CNC always puts customer needs first and has built a complete after-sales service system. From the installation and commissioning of equipment, operator training, to later maintenance and rapid response to faults, the professional team follows up throughout the process, so that customers have no worries.
Zhikai's medium-speed wire cutting machine is known for its ultra-high precision and excellent stability. Relying on core technologies such as the self-developed slow-speed wire cutting system and primary color processing high-frequency power supply, it provides customers with low-energy consumption and high-efficiency processing solutions. Comprehensive after-sales support and customized services ensure that every user can experience safe and reliable equipment performance. Zhikai interprets quality with strength. A variety of machine tools such as: strip-type fine-wire EDM wire cutting, C-type caxa EDM wire cutting, DK7740dk7740 wire cutting machine, large-scale advanced medium-speed wire cutting machine, T-type CNC machine tool wire cutting have injected strong impetus into the transformation and upgrading of the electronics industry: precise cutting of the metal layer of circuit boards, wind power generation: wind turbine main shaft bearing seat, smart wearable devices: precise positioning of sensor brackets inside smart watches, audio equipment: magnetic isolation rings in the speaker magnetic circuit system, household appliances: precision cutting of induction cooker panels, etc.
If you have any needs, please contact Zhikai: 18013131588
