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What is the reason for wire leakage and wire burning in wire cutting machine tools? Wire cutting machine tool source manufacturer [Zhikai CNC professional answer]

News / 09/25/2024

Wire cutting machine is a commonly used metal processing equipment, which uses high-frequency current to generate discharge on the surface of the workpiece to achieve cutting of metal materials. However, in the process of using wire cutting machine, leakage and wire burning problems sometimes occur, which not only affects the normal operation of the machine, but also may threaten the safety of the operator. Therefore, it is very important to solve the problem of leakage and wire burning of wire cutting machine in time.
First of all, we need to understand the reasons for leakage and wire burning of wire cutting machine. Generally speaking, the main reasons for leakage and wire burning of wire cutting machine are as follows:

1. Power supply problem:

Wire cutting machines require a stable power supply. If the power supply voltage is unstable or there are voltage fluctuations, it will easily cause the machine to leak electricity and burn the wire.


2. Cable connection problem:

The cable connection part of the wire cutting machine is prone to loosening or poor contact, which will cause the current to not flow normally, thereby causing leakage and wire burning.

3. Internal failure of the machine tool:

Failure of the circuit components or electrical equipment inside the wire cutting machine can also lead to problems such as leakage and wire burning.

To solve the problem of wire leakage and wire burning in wire cutting machine tools, we can take the following measures:

1. Check the power supply:

First, we need to check the power supply of the wire cutting machine to ensure that the voltage is stable and there is no voltage fluctuation. If a power problem is found, it can be solved by adding a voltage stabilizer or using a stable power supply device.

2. Check the cable connections:

Check the cable connection of the wire cutting machine regularly to ensure that the connection is firm and there is no looseness or poor contact. If any problem is found, repair or replace the cable in time.

3. Check the internal faults of the machine tool:

If the wire cutting machine has leakage and wire burning problems, it may be that the circuit components or electrical equipment inside the machine are faulty. At this time, we need to ask professional maintenance personnel to inspect and maintain it to ensure the normal operation of the machine.

In addition, in order to prevent the occurrence of wire leakage and wire burning problems in wire cutting machines, we can also take the following measures:

1. Regular maintenance:

Regularly perform maintenance on the wire cutting machine, clean the circuit components and electrical equipment inside the machine, and ensure its normal operation.

2. Add leakage protection device:

Adding a leakage protection device to the circuit of the wire cutting machine can detect and cut off the leakage in time, protecting the safety of the machine tool and the operator.

3. Enhanced operational training:

Strengthen the training of operators, improve their operating skills and safety awareness of wire cutting machines, and avoid problems such as leakage and wire burning due to improper operation.

In short, wire-cutting machine leakage and wire burning is a common problem, but as long as we discover it in time and take appropriate measures to solve it, we can ensure the normal operation of the machine and the safety of the operators. Through regular maintenance, adding leakage protection devices and strengthening operation training, we can effectively prevent and solve the occurrence of wire-cutting machine leakage and wire burning problems.


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