High-precision manufacturing of measuring tools: C-type high-precision spark wire cutting machine tool is a key application in tool manufacturing
In the tool manufacturing industry, the production of high-precision measuring tools has always been a technical difficulty and core competitiveness. With the advancement of Industry 4.0, manufacturing companies have higher and higher requirements for precision, efficiency and stability. How to achieve micron-level or even nanometer-level processing accuracy in a complex production environment? C-type high-precision spark wire cutting machine tools have become the key equipment to solve this problem. Today, we will use a practical case to deeply explore the application of C-type high-precision spark wire cutting machine tools in the high-precision manufacturing of measuring tools, and how Zhikai CNC creates value for customers through technological innovation and high-quality services.
Case customer: Challenges and breakthroughs in high-precision measuring tool manufacturing
A tool manufacturing company specializes in the production of high-precision measuring tools, and its products are widely used in aerospace, automobile manufacturing, precision instruments and other fields. The high-precision manufacturing of measuring tools has extremely high requirements on the geometric accuracy, surface finish and dimensional stability of parts, especially the following key parts:
1. Measuring tool base
The measuring tool base is the core supporting component of the measuring tool, and its flatness and parallelism directly affect the measurement accuracy. Traditional processing methods are difficult to ensure the flatness of a large area of the base, while the C-type high-precision spark wire cutting machine can achieve flatness error control within ≤±0.00 3 mm through high-precision electrode wire movement and stable discharge machining.
2. Measuring slider
The measuring slide needs to slide on the guide rail with high precision, so the dimensional tolerance and surface roughness are extremely high. The C-type high-precision spark wire cutting machine can control the dimensional tolerance of the slide to ≤±0.00 3 mm and the surface roughness to Ra ≤ 0.7-1.4 μm by optimizing the discharge parameters and electrode wire tension control.
3. Precision gears and racks
The transmission components in the measuring tools (such as gears and racks) have extremely high requirements for tooth profile accuracy and meshing performance. The C-type high-precision spark wire cutting machine can achieve micron-level accuracy of tooth profile through high-precision contour cutting technology, ensuring smooth transmission and no gap.
Processing Difficulties and Solutions
In the manufacture of high-precision measuring tools, the main processing difficulties faced by C-type high-precision spark wire cutting machine tools include:
1. High material hardness
Measuring tool parts are usually made of high-hardness alloy steel or hard alloy. Traditional processing methods easily lead to tool wear and processing deformation. The C-type high-precision spark wire cutting machine can achieve high-precision cutting of high-hardness materials without contacting the material through electric spark discharge machining.
2. Complex geometric shapes
Some parts in the measuring tool have complex geometric shapes (such as special-shaped holes, curved surfaces and microstructures), and it is difficult to achieve high-precision molding with traditional processing methods. The C-type high-precision spark wire cutting machine can easily cope with the processing needs of complex shapes through multi-axis linkage and high-precision programming.
3. Thermal deformation control
During high-precision machining, thermal deformation is the main factor affecting dimensional stability. The C-type high-precision spark wire cutting machine can effectively reduce the thermal impact during machining and ensure the dimensional stability of parts through an intelligent temperature control system and optimized discharge parameters.
Zhikai CNC: Winning customer trust through R&D and service
As a leading manufacturer of C-type high-precision spark wire cutting machine tools, Zhikai CNC always adheres to technological innovation as the core to provide customers with cost-effective solutions. Our equipment is not only suitable for high-precision manufacturing of measuring tools, but also widely used in molds, medical devices and electronic components. The following are several major advantages of Zhikai CNC:
1. Strong R&D capabilities
Zhikai CNC has an experienced R&D team that focuses on the innovation of high-precision processing technology. Our C-type high-precision spark wire cutting machine adopts advanced servo control system and high-precision grating ruler, which can achieve nanometer-level position control accuracy.
2. Perfect after-sales service
We provide customers with full-process services from equipment selection, process optimization to after-sales maintenance. Zhikai CNC's technical team can provide personalized processing solutions and technical support according to the specific needs of customers to ensure that the equipment is always in the best operating condition.
3. Wide range of application cases
In addition to measuring tool manufacturing, Zhikai CNC's C-type high-precision spark wire cutting machine tools have also been successfully applied in the following fields:
-Mold manufacturing: high-precision core and cavity processing.
-Medical devices: processing of complex-shaped implants and surgical instruments.
-Electronic components: processing of microstructures and precision parts.
Summary: Precision determines height, service determines the future
In the tool manufacturing industry, precision is the core of competitiveness, and C-type high-precision spark wire cutting machine tools are key equipment for achieving high-precision manufacturing. With its strong R&D capabilities and perfect after-sales service, Zhikai CNC provides customers with reliable solutions to help them stand out in the fierce market competition.
Zhikai's medium-speed wire cutting machine has won the trust of customers with its excellent processing accuracy and stable performance. Strict process control and advanced slow wire function system ensure the efficient operation of large copper wire EDM wire cutting, 1-meter six-axis metal wire cutting machine, T-type 7735 wire cutting machine equipment, F-type high-workpiece machine wire cutting, DK77403-meter wire cutting machine, 2-meter 5dk7763 wire cutting EDM, DK7740 split medium-speed wire cutting machine, 2-meter 5f-type EDM wire cutting machine, small taper machine wire cutting and other equipment. At the same time, the whole-process intimate after-sales service makes customers in Keping County, Wensu County, Xinhe County, Shaya County, Baicheng County, Wushi County, Awati County, Aksu City, Kuche City and other places worry-free. Choosing Zhikai means choosing a partner who attaches equal importance to quality and strength, and moving towards the brilliant future of intelligent manufacturing together. In the near future, we will successively launch relevant popular science articles such as large copper wire EDM wire cutting, 1-meter six-axis metal wire cutting machine, T-type 7735 wire cutting machine equipment, F-type high workpiece machine wire cutting, DK77403-meter wire cutting machine, 2-meter 5dk7763 wire cutting EDM, DK7740 split medium wire cutting machine, 2-meter 5f type EDM wire cutting machine, small taper machine wire cutting, etc. Welcome everyone to visit and obtain relevant solutions.
