Virtual reality equipment: Large six-axis cutting to create a VR helmet mount
With the rapid development of virtual reality (VR) technology, VR devices have gradually entered the lives of the public, bringing people an immersive experience. In the manufacturing process of VR devices, the precision and quality of each component have a crucial impact on the user experience. Among them, the optical component holder inside the VR helmet is a key component to ensure the stable operation of the optical system, and has extremely high requirements for processing accuracy. The large six-axis spark wire cutting machine tool has become an ideal equipment for processing the optical component holder inside the VR helmet with its excellent multi-axis linkage processing capability.
Processing of optical component fixing frame inside VR helmet
The structure of the optical component holder inside the VR helmet is complex, and various optical lenses need to be accurately positioned and installed to ensure that users can obtain clear, distortion-free visual effects. The dimensional accuracy requirements are extremely high. The position tolerance of each installation hole must be controlled within ≤±0.00 6 mm, and the aperture tolerance is ≤ ±0.00 3 mm. Slight deviations may cause the position of the optical component to shift, affecting the imaging quality. A virtual reality equipment company uses Zhikai CNC's large six-axis spark wire cutting machine when producing the optical component holder inside the VR helmet. The six-axis linkage function of the machine enables it to accurately control the movement trajectory of the electrode wire in a complex space, and realize the processing of the special-shaped contours and high-precision holes of the holder. Through the advanced CNC system, the machine can automatically generate the optimal cutting path according to the design drawings of the holder, with a processing accuracy of ≤±0.00 3 mm and a surface roughness of Ra ≤ 0.7-1.4 μm, meeting the VR helmet's requirements for high precision and high surface quality of the optical component holder.
In addition, the optical component holder inside the VR helmet is usually made of lightweight, high-strength alloy materials to reduce the weight of the helmet, improve wearing comfort, and ensure the structural strength of the holder. When processing such materials, the large six-axis spark wire cutting machine effectively reduces the heat-affected zone during processing by optimizing the discharge parameters, avoiding deformation and cracking of the material due to heat, and ensuring the dimensional stability and mechanical properties of the holder.
Processing Difficulties and Solutions
There are some challenges when using large six-axis spark wire cutting machines to process the optical component fixing frames inside VR helmets. On the one hand, due to the complex structure of the fixing frame, electrode wire winding and short circuits are prone to occur during the processing process, affecting the processing efficiency and accuracy. Zhikai CNC has developed an intelligent discharge control system to monitor the processing status in real time and automatically adjust the discharge parameters, effectively avoiding the occurrence of electrode wire winding and short circuit problems, and improving the stability and reliability of the processing. On the other hand, multi-axis linkage processing requires extremely high motion control accuracy of the machine tool, and the motion error of any axis may lead to the accumulation of processing errors. Zhikai CNC's large six-axis spark wire cutting machine uses high-precision ball screws and linear guides, combined with advanced motion control algorithms, to achieve precise control of the motion of each axis and control the motion error within a very small range.
"Use craftsmanship to carve precision and use service to build trust." Zhikai CNC has always been committed to the research and development and innovation of CNC equipment, and has continuously improved the performance of large six-axis spark wire cutting machines. In addition to the internal optical component holder of the VR helmet, Zhikai CNC's large six-axis spark wire cutting machine also performs well in the cutting and processing of parts such as VR handle shell molds and positioning sensor brackets. At the same time, Zhikai CNC has established a complete after-sales service system to provide customers with comprehensive technical support and solutions, so that customers have no worries during use. Choosing Zhikai CNC means choosing high-quality and high-precision virtual reality equipment processing guarantees, and working together to create a bright future for the virtual reality industry.
What we sell is not only machine tools, but also the confidence of China's smart manufacturing. When you choose Zhikai, you choose the R&D strength of a national high-tech enterprise, a 2-hour emergency response network covering 138 cities, and a processing database with 3000+ successful cases. In the near future, we will successively launch F-type split metal wire cutting machine tools, 500mini machine tool wire cutting, strip AC servo medium-speed wire cutting machine tools, DK7740 super large spark wire cutting, large environmentally friendly wire cutting machine, T-type CNC EDM wire cutting, T-type dk7732 medium-speed wire cutting machine tools, 630cnc machine tool wire cutting and other related popular science articles. Welcome everyone to visit and obtain relevant solutions. Friends from Anyang County, Tangyin County, Long'an District, Neihuang County, Hua County, Wenfeng District, Linzhou City, Yindu District, Beiguan District and other places are welcome to inquire about prices.
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