Application of large-scale DK wire cutting equipment in precision machining of heating element bracket for smart toilet cover
Why does the durability of high-end smart toilet seats depend on 0.01mm-level processing accuracy?
In the smart bathroom industry, a seemingly simple heating element mounting bracket often determines the lifespan and safety of the product. A well-known smart toilet seat manufacturer once recalled its products due to bracket deformation, resulting in losses of over 10 million yuan. The problem was not completely solved until the introduction of Zhikai CNC's large-scale DK wire cutting equipment. Today, we will reveal how this precision machining technology has become the key to quality assurance in the industry.
Case customer analysis: The core value of large-scale DK wire cutting in smart bathroom manufacturing
During the production process, the industry leader faces three core challenges in the processing of heating element mounting brackets:
1. Precision machining of special-shaped surfaces
Processing difficulties:
Complex 3D curved surface structure, traditional CNC processing efficiency is low
Geometric tolerance requirements within 0.05mm
SUS304 stainless steel material, high hardness and easy to deform
DK Wire Cutting Solution:
Using 0.15mm ultra-fine copper wire to achieve one-step molding of complex curved surfaces
Zhikai's patented DK-3000 equipment has a processing accuracy of ≤ ±0.00 3 mm
Mirror processing technology, surface roughness Ra≤ ≤ 0.7-1.4 μm
2. Microwell array processing
Typical parameters:
Aperture ≤ ±0.00 3 mm
Hole spacing tolerance ≤ ±0.00 3 mm
50-100 array hole processing
Technological breakthroughs:
Zhikai multi-axis linkage control system ensures hole position accuracy
Automatic wire threading technology enables continuous processing
Processing efficiency increased by more than 40%
3. Thin-walled structure prevents deformation
Industry pain points:
Wall thickness is only 1.2-1.5mm
Flatness requirement: 0.1mm/m²
The deformation rate of traditional processing is up to 15%
Zhikai Innovative Technology
Stress relief cutting technology
Online detection and compensation system
Keep the deformation rate within 2%
"After choosing Zhikai's DK wire cutting equipment, our product complaint rate has dropped by 83%, which has directly resulted in an annual after-sales cost savings of approximately RMB 6 million." - said the company's production director.
Zhikai CNC's industry leadership
Core technology advantages
1. Intelligent processing system:
Equipped with AI process database
Automatic optimization of processing parameters
Real-time monitoring of processing status
2. Special processing technology:
Ultra-thick material cutting (up to 500mm)
Superhard material processing (hardness up to HRC70)
Compound angle cutting (±30°)
Full-cycle service guarantee
24-hour response mechanism (service hotline: 18013131588)
Free equipment inspection every quarter
On-site support from process engineers
Spare parts rapid supply system
Wider application scenarios
In addition to the smart toilet cover heating element mounting bracket, Zhikai DK wire cutting equipment is also suitable for:
Bathroom hardware precision mold
Stainless steel components for medical equipment
Automotive electronic precision parts
Aerospace high temperature resistant parts
Zhikai Commitment
We not only provide equipment, but also provide complete precision machining solutions. From process development to mass production support, Zhikai CNC always grows together with customers.
Zhikai has always adhered to the concept of customer first. It has worked silently for 20 years and developed its own wire-cutting machine tools in the slow wire-cutting system. Through continuous technological innovation and lean manufacturing, it has created high-performance 800 machining wire cutting machines, DK7732 molybdenum wire wire cutting machine equipment, DK7740cnc wire cutting machine, DK7732 wire cutting machine medium wire cutting machine, 500 rotary wire cutting machine, 1 meter large machine tool wire cutting, 7740 AC servo cnc wire cutting, 2 meters large angle wire cutting EDM. Precision processing, low failure rate and high stability make production more efficient; perfect after-sales system and technical training escort for customers in Liangshan County, Rencheng District, Zoucheng City, Sishui County, Weishan County, Wenshang County, Jiaxiang County, Jinxiang County, Yutai County, Qufu City, Yanzhou District and other places. Choosing Zhikai means choosing the all-round guarantee of trust, quality and service to create a brilliant future together.
If you have any needs, please contact Zhikai : 18013131588
