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7763 wire cutting machine helps wireless charging equipment induction coil fixing frame precision machining breakthrough

News / 05/29/2025

How does a 0.03mm processing error cause a 40% drop in wireless charging efficiency?

In the field of wireless charging equipment manufacturing, the processing accuracy of the induction coil fixing frame directly affects the energy transmission efficiency. A well-known charging equipment manufacturer once suffered millions of losses due to the size deviation of the fixing frame, which led to the product charging efficiency not meeting the standard. It was not until the introduction of Zhikai CNC 7763 wire cutting machine that this problem was completely solved. This article will deeply analyze how this precision processing technology can create quality miracles in the wireless charging industry.

Case in-depth analysis: The core application value of 7763 wire cutting machine

1. High-precision coil fixing frame processing

Industry pain points:

Complex and special-shaped structures (tolerance ±0.01mm)

Ultra-thin wall design (0.8-1.2mm)

High magnetic permeability alloy materials are difficult to process

Zhikai solution:

Adopting the unique precision cutting system of 7763 model

Intelligent temperature compensation technology

Adaptive discharge control system

2. Multi-layer composite structure processing

Technical Challenges:

0.1mm thin film lamination processing

Three-dimensional surface precision molding

No burr requirement after processing

Process breakthrough:

Multi-axis linkage precision control

Mirror processing technology (Ra≤ ≤ 0.7-1.4 μm)

Processing efficiency increased by 55%

Zhikai CNC's industry leadership

Core technology advantages

1. Intelligent processing system:

AI process parameter optimization

Real-time processing status monitoring

Cloud Big Data Analysis Platform

2. Special processing capabilities:

Superhard material processing (HRC≤65)

Ultra-thick workpiece cutting (400mm)

Micro-precision machining (minimum hole diameter 0.1mm)

Full-cycle service guarantee

24-hour quick response

Quarterly preventive maintenance

On-site support from process engineers

48-hour spare parts supply

Wider application areas

In addition to the wireless charging device induction coil fixing frame, the 7763 wire cutting machine is also suitable for:

5G communication precision components

New energy vehicle motor components

Semiconductor equipment precision parts

Key components of medical devices

Zhikai Commitment

We provide complete solutions from equipment to processes to help customers achieve manufacturing upgrades.

Zhikai CNC has 20 years of R&D and manufacturing experience as a manufacturer of medium-speed wire cutting machine tools and a professional slow-speed wire cutting system solution provider. Its products are widely used in industrial automation: sensor holders on automatic packaging machines, smart express cabinets: locks and their fixings, mold manufacturing: fine processing of injection mold cooling channels, environmental monitoring: water quality sensor housings and their mounting brackets, lighting equipment: design and manufacturing of LED street lamp pole connectors. The projects are spread across Wuzhi County, Xiuwu County, Jiefang District, Wen County, Zhongzhan District, Mengzhou City, Macun District, Shanyang District, Qinyang City, Boai County and other cities. In addition, in order to facilitate everyone to better understand the relevant knowledge of medium-speed wire cutting machine tools, we will launch DK7740 servo wire cutting machine, micro five-axis CNC wire cutting, 2.5-meter gear medium-speed wire cutting machine tools, large high-intelligent machine tool wire cutting, DK7732 split wire cutting machine equipment, large cad medium-speed wire cutting machine, large micro CNC wire cutting, 2.5-meter advanced wire cutting machine equipment and other related popular science articles in the near future. Welcome everyone to visit and obtain relevant solutions.

If you have any needs, please contact Zhikai : 18013131588

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