Spark wire cutting of super large plastic molds, unlocking the lock of smart express cabinets and its fixing parts processing password
In the smart express locker industry, the efficient production and stable operation of products cannot be separated from the support of precision parts. The spark wire cutting processing of super-large plastic molds is quietly becoming the hero behind the shaping of key parts. Today, let us walk into the production workshop of a smart express locker company to explore the mystery of the spark wire cutting processing of super-large plastic molds.
Key roles in smart express lockers: locks and their fixings
The lock and its fixings of the smart express cabinet are not big in size, but they are responsible for ensuring the safe storage and smooth access of express delivery. From a structural point of view, the lock needs to have precise dimensional accuracy to ensure perfect cooperation with the lock tongue, so as to achieve stable locking and easy opening of the cabinet door. The fixings must have sufficient strength and stability to firmly fix the lock and resist various external impacts during long-term and frequent use.
In actual application scenarios, couriers deliver packages quickly, and users pick up packages at different times. The locks and their fixings are constantly under test. According to the after-sales data of the smart express cabinet company, about 60% of cabinet failures are related to the lock system, of which wear and jamming caused by insufficient machining accuracy of the locks and their fixings account for as high as 35%. This is enough to highlight the importance of its machining quality to the overall performance of the product.
Application of spark wire cutting processing for super large plastic molds
Spark wire cutting of super-large plastic molds plays an irreplaceable role in the production of locks and their fixings. Take the lock as an example. Its complex shape and high precision requirements often make traditional processing methods incapable of meeting the requirements. However, spark wire cutting can accurately erode metal and achieve fine cutting of the lock contour through pulsed spark discharge between the electrode wire and the workpiece. In terms of fixing parts processing, spark wire cutting can also easily complete the processing of some fixings with special-shaped holes, narrow grooves and other structures, ensuring that the fixings fit tightly with the cabinet.
In the production process of this smart express box company, spark wire cutting processing of ultra-large plastic molds is a key link. From raw materials to the formed locks and their fixings, every process is carefully controlled. According to the company's technical staff, after adopting spark wire cutting processing, the scrap rate of locks has been reduced from 15% to less than 5%, the installation adaptation rate of fixings has been increased from 80% to more than 95%, and the production efficiency has also been improved by about 30%. These significant data changes fully demonstrate the advantages of spark wire cutting.
Processing difficulties and coping strategies
Lock buckles and their fixings face many challenges in the spark wire cutting processing of super-large plastic molds. On the one hand, the material properties bring difficulties. The metal materials commonly used in smart express lockers, such as high-strength aluminum alloys, have high hardness, which can easily lead to increased electrode wire loss during the cutting process, affecting cutting accuracy and surface quality. On the other hand, the complex structural design increases the difficulty of processing. For example, some lock buckles have tiny protrusions and depressions, and the angle and position accuracy of the special-shaped holes on the fixings are extremely high. Any slight deviation will affect the overall performance.
To overcome these difficulties, the smart express locker company worked closely with equipment suppliers. In terms of equipment parameter optimization, the electrode wire loss was reduced and cutting stability was improved by adjusting parameters such as pulse width and interval time. In terms of process innovation, multiple cutting processes were adopted, first rough cutting was performed to remove most of the excess, and then fine cutting was performed to ensure dimensional accuracy and surface quality. At the same time, advanced CNC programming technology was introduced to achieve precise processing of complex structures.
Zhikai CNC: A reliable partner in the industry
In the field of spark wire cutting of super large plastic molds, Zhikai CNC is a trustworthy brand. Zhikai CNC has always focused on R&D innovation, has a professional R&D team, and continuously invests resources to overcome technical difficulties. Taking the super large plastic mold spark wire cutting equipment developed by it as an example, it has a high-precision motion control system that can achieve precise positioning of the electrode wire and ensure that the processing accuracy is controlled within ≤±0.00 3 mm, far exceeding the industry average.
In terms of after-sales service, Zhikai CNC also performs well. The company has established a complete after-sales network to respond to customer needs 24 hours a day, 7 days a week. Whether it is equipment failure repair or technical consultation, solutions can be provided in the shortest time. For the processing of locks and their fixings, Zhikai CNC can also provide personalized process solutions and equipment customization services according to the specific needs of customers. In terms of cutting other parts, such as the sheet metal shell and internal bracket of the smart express cabinet, Zhikai CNC's equipment can also complete the processing tasks efficiently and accurately.
Zhikai's medium-speed wire cutting machine tools have won the trust of customers with their excellent processing accuracy and stable performance. Strict process control and advanced slow wire cutting function systems ensure the efficient operation of ZKA400 CNC wire cutting equipment, DK7735 mirror wire cutting EDM, DK7740 servo machine tool wire cutting, DK7740 micro-glossy medium-speed wire cutting machine, super-large taper metal wire cutting machine, strip-type slope wire cutting machine, DK7740 four-axis CNC wire cutting, F-type eight-axis wire cutting machine and other equipment. At the same time, the whole-process considerate after-sales service makes customers in Weishi County, Lankao County, Yuwangtai District, Longting District, Qi County, Tongxu County, Shunhe District, Xiangfu District, Gulou District and other places worry-free. Choosing Zhikai means choosing a partner who attaches equal importance to quality and strength, and moving towards the brilliant future of intelligent manufacturing together. In the near future, we will successively launch popular science articles on ZKA400 CNC wire cutting equipment, DK7735 mirror wire cutting EDM, DK7740 servo machine tool wire cutting, DK7740 micro-glossy surface medium wire cutting machine, super large taper metal wire cutting machine, strip-type slope wire cutting machine, DK7740 four-axis CNC wire cutting, F-type eight-axis wire cutting machine equipment, etc. Welcome everyone to visit and obtain relevant solutions.
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