Smart home equipment: 800 wire cutting hardware to carve smart lock structural parts
As smart homes are booming, smart locks are an important line of defense for home security. The processing quality of their internal precision mechanical components directly determines the stability, safety and service life of the product. With its excellent cutting accuracy and stable processing performance, 800 hardware wire cutting machine tools have become a powerful partner for many smart home equipment manufacturers to create high-quality smart locks.
Processing and application of core structural parts of smart locks
The lock cylinder, lock tongue and transmission gear of the smart lock are key precision mechanical components to ensure the normal use of the smart lock. These components have extremely high requirements for dimensional accuracy, surface roughness and material mechanical properties. Taking the lock cylinder as an example, the machining accuracy of the internal pin hole determines the anti-theft performance of the lock. The diameter tolerance of the pin hole of the lock cylinder must be strictly controlled at ≤±0.00 3 mm, and the hole spacing tolerance must be controlled at ≤±0.00 3 mm, otherwise the pin will not work properly and the safety of the lock will be reduced. When a smart home equipment company produces lock cylinders, it uses Zhikai CNC 800 hardware wire-cut machine tools. With the help of the machine tool's advanced CNC system, the electrode wire can be accurately positioned in a small space to ensure high-precision machining of the pin hole. The inner wall of the pin hole cut by the machine tool is smooth, and the surface roughness can reach Ra ≤ 0.7-1.4 μm, which not only improves the smoothness of the pin movement, but also extends the service life of the lock cylinder.
As a component that directly bears external impact, the lock tongue has strict requirements on material strength and surface quality. When cutting the lock tongue, the 800 hardware wire cutting machine optimizes the discharge parameters, reduces the heat-affected zone during the cutting process, and avoids the structural changes of the lock tongue material due to heat, thereby ensuring the high strength and toughness of the lock tongue. When processing transmission gears, the machine tool can accurately cut complex tooth shapes with a tooth shape accuracy of ≤±0.00 3 mm, effectively reducing the noise during gear transmission and improving the stability of the opening and closing of the smart lock.
Processing difficulties and coping strategies
Although the 800 hardware wire cutting machine tool has obvious advantages in the processing of precision mechanical structural parts in smart locks, it also faces some challenges. During the processing, the electrode wire is prone to jitter when running at high speed and frequently discharging, which affects the processing accuracy. Zhikai CNC optimizes the machine tool's electrode wire tension control system and adjusts the tension of the electrode wire in real time, effectively suppressing the electrode wire jitter and ensuring the stability of processing accuracy. In addition, some structural parts in smart locks have complex shapes and extremely high requirements for cutting path planning. The intelligent cutting path planning software developed by Zhikai CNC can automatically generate the optimal cutting path according to different workpiece shapes, greatly improving processing efficiency while reducing waste generation during processing.
"If you want to do your work well, you must first sharpen your tools." Zhikai CNC has always focused on research and development and innovation, and continues to improve the performance of 800 hardware medium-speed wire cutting machines to meet the stringent requirements of smart home equipment production. In addition to the precision mechanical structural parts in smart locks, Zhikai CNC's 800 hardware medium-speed wire cutting machines also perform well in the cutting and processing of parts such as curtain track sliders and smart camera brackets for smart home equipment. At the same time, Zhikai CNC has established a complete after-sales service system, and its professional technical team is ready to provide customers with comprehensive technical support and solutions at any time, so that customers have no worries. Choosing Zhikai CNC means choosing high-quality and efficient smart home equipment processing guarantees, and working together to create a bright future for the smart home industry.
Zhikai has always adhered to the concept of customer first. For 20 years, it has worked silently and developed its own wire-cutting machine tools in the slow wire-cutting system. Through continuous technological innovation and lean manufacturing, it has created high-performance 2-meter full-servo spark wire cutting, DK7740 integrated machine electric spark wire cutting machine, F-type precision spark wire cutting, super-large c-type spark wire cutting, DK7740 four-axis cutting electric spark, strip-type 7735 wire cutting machine, 7740 integrated wire cutting machine, 1-meter full-service wire cutting machine, 2.5 meters high energy-saving wire cutting machine. Precision processing, low failure rate and high stability make production more efficient; perfect after-sales system and technical training escort for customers in Anyang County, Yindu District, Linzhou City, Long'an District, Wenfeng District, Hua County, Neihuang County, Beiguan District, Tangyin County and other places. Choosing Zhikai means choosing the all-round guarantee of trust, quality and service to create a brilliant future together.
If you have any needs, please contact Zhikai : 18013131588
