Solar water heater core components and C-type wire cutting EDM confidential
As solar water heaters are booming, competition in the industry is becoming increasingly fierce, and product quality has become the key to gaining a foothold in the market. Among them, the processing accuracy of the precision connectors between the collector tube and the support structure is like the "pacemaker" of the solar water heater, directly controlling the performance lifeline of the product. Today, let's take a deep look at the "secret weapon" behind this key link - the new C-type wire-cut EDM machine processing technology. For solar water heaters, the precision connectors between the collector tube and the support structure play a key role in connecting the upper and lower parts. It not only needs to firmly support the collector tube to ensure that it accurately receives solar heat in various environments, but also has good thermal conductivity to efficiently transfer heat. In the production process, the processing difficulty of this type of precision connector is beyond imagination. Most of its materials are special alloys that are resistant to high temperatures and corrosion, with high hardness and strong toughness. Ordinary processing methods can easily cause tool wear, resulting in a significant reduction in processing accuracy. In terms of shape, it has both a complex profile to fit the curvature of the collector tube and a fine internal structure to be closely connected to the supporting structure. Traditional machine tools are often "powerless" when faced with such complex configurations, and it is difficult to achieve millimeter or even micron-level precision requirements. Take an influential solar water heater manufacturer in the industry as an example.
Before the introduction of the new C-type wire-cut EDM machine processing technology, the scrap rate of its precision connectors was as high as 15%, and the production cycle was as long as 10 days/batch, which seriously restricted production capacity and efficiency. However, when Zhikai CNC's new C-type wire-cut EDM machine tool was adopted, the situation was reversed amazingly. With the machine tool's unique discharge control technology, it can "feel at ease" on high-hardness materials, accurately etch away excess parts, and the processing accuracy has jumped to ≤±0.00 3 mm, the scrap rate has been sharply reduced to less than 5%, and the production cycle has been shortened to 7 days/batch, greatly improving the stability and market competitiveness of the product. "Excellent in work, craftsman in heart, quality in practice", the reason why Zhikai CNC can help enterprises achieve such a leap lies in its persistence in research and development. The R&D team studies day and night and continuously optimizes the discharge circuit and control system of the new C-type wire-cut EDM machine to adapt it to more difficult-to-process materials and complex shapes. At the same time, Zhikai CNC's after-sales service is a benchmark in the industry. The professional engineer team provides 7×24 hours online support. Whether it is a sudden equipment failure or a process optimization requirement, it can respond in the first time to ensure that the production line does not stop. In the field of other parts processing of solar water heaters, Zhikai CNC is also a "jack of all trades". Like water tank liner cutting and reflector mold processing, with advanced cutting technology and rich experience, we can tailor solutions for customers. Choosing Zhikai CNC is to hold the key to open the door to high-precision and high-efficiency solar water heater production, and work together to create a bright future for the use of clean energy. In the journey of pursuing excellent quality, Zhikai CNC is worthy of your trust and trust.
Zhikai's medium-speed wire cutting machine has won the trust of customers with its excellent processing accuracy and stable performance. Strict process control and advanced slow wire function system ensure the efficient operation of strip-type large-taper EDM wire cutting machine, large servo wire cutting machine, DK7732 integrated machine tool wire cutting, product-type large-angle EDM wire cutting machine, DK7732 two-axis cutting machine and other equipment. At the same time, the whole-process considerate after-sales service makes customers in Hunyuan County, Tianzhen County, Pingcheng District, Zuoyun County, Yunzhou District, Guangling County, Yungang District, Xinrong District, Yanggao County, Lingqiu County and other places worry-free. Choosing Zhikai means choosing a partner who attaches equal importance to quality and strength, and moving towards the brilliant future of intelligent manufacturing together. In the near future, we will successively launch relevant popular science articles such as strip-type large-taper EDM wire cutting machine, large servo wire cutting machine, DK7732 integrated machine tool wire cutting, product-type large-angle EDM wire cutting machine, DK7732 two-axis cutting machine, etc. Welcome everyone to visit and obtain relevant solutions.
If you have any needs, please contact Zhikai : 18013131588
