Optical equipment manufacturing: high-resolution telescope metal structure and C-type mold wire cutting
In the field of optical equipment, the imaging accuracy of high-resolution telescopes not only depends on the precise adjustment of the lens group, but also the manufacturing accuracy of its metal structural parts. The "steel skeleton" that carries the optical components may cause blurred imaging and reduced stability if there is a slight error. The C-type mold wire cutting equipment is becoming a core tool to overcome the difficulties in processing metal structural parts.
Take the production of high-resolution telescopes of an optical equipment company as an example. Its metal structural parts include core components such as the lens barrel bracket, lens adjustment seat, and precision guide rails. These components are mostly made of high-strength aluminum alloy or titanium alloy. They must be lightweight and have micron-level dimensional accuracy and surface finish to ensure the precise installation and stable operation of optical components. Among them, the hollow structure of the lens barrel bracket needs to meet the requirements of complex curved surface cutting, and the threaded holes and positioning grooves of the lens adjustment seat require the hole pitch error to be controlled within ±0.01mm. Traditional processing methods are difficult to meet such stringent standards.
The C-type mold wire cutting equipment plays an irreplaceable role here. Its unique C-type structure design, combined with a high-precision CNC system, can achieve a cutting accuracy of ≤ ±0.00 3 mm. Taking the processing of the lens adjustment seat as an example, through the C-type mold wire cutting equipment, the reciprocating motion of the electrode wire can be used to complete the processing of tiny apertures and special-shaped grooves in a complex three-dimensional space, and no secondary clamping is required, which greatly reduces the accuracy loss caused by clamping errors. At the same time, the intelligent pulse power supply system equipped with the equipment can automatically adjust the discharge parameters according to different materials. When cutting high-strength alloys, it can effectively avoid material deformation and surface micro-cracks, so that the surface roughness of metal structural parts can reach Ra ≤ 0.7-1.4 μm or less .
However, the processing of high-resolution telescope metal structural parts is not smooth sailing. On the one hand, the high hardness of metal materials and the thermal effect during wire cutting can easily lead to electrode wire loss and cut surface burns; on the other hand, programming of complex curved surfaces is difficult, and requires extremely high computing power of the equipment and technical level of the operator. In response to these pain points, Zhikai CNC has invested a lot of R&D resources and independently developed adaptive electrode wire compensation technology, which can monitor electrode wire loss in real time and automatically correct the trajectory, reducing the electrode wire loss rate by 40%; at the same time, it is equipped with an AI intelligent programming system that supports direct import of 3D models, generates the optimal cutting path through algorithm optimization, and improves programming efficiency by more than 60%.
With strong technical strength and strict quality management, Zhikai medium-speed wire cutting machine tools have become the first choice for many manufacturing companies, such as printing machinery: fixing frame of printing cylinder surface treatment device, papermaking machinery: blade holder of paper cutting machine, woodworking machinery: tool fixing device of woodworking engraving machine, woodworking machinery: tool adjustment device of woodworking cutting machine, new energy vehicles: runner plate of battery pack cooling system, etc. Advanced CNC system and precision technology ensure the smooth operation of machine tools and low error; the whole after-sales service allows customers in Yingde City, Qingcheng District, Yangshan County, Qingxin District, Fogang County, Lianzhou City, Liannan County, and Lianshan County to experience meticulous support. Zhikai is willing to work with you to create efficient production and a better future. In addition, in order to help everyone better understand the relevant knowledge of medium-speed wire cutting machines, we will soon launch relevant popular science articles such as super-large 3-meter machine wire cutting, 7740 fully enclosed medium-speed wire cutting machine, micro AC servo wire cutting machine, 7740 large-taper metal wire cutting machine, type split wire cutting machine, DK7740 3-meter wire cutting EDM, DK7735 super-large spark wire cutting, 2-meter micro wire cutting machine, F-type servo metal wire cutting machine, etc. Welcome to visit and obtain relevant solutions.
If you encounter a precision bottleneck in the processing of optical equipment parts, please call Zhikai CNC: 18013131588 and let us use our technical strength to ensure the accuracy of your products.
