Flexible screen support structure for smart wearable devices, 400 rotary wire cutting machine tool shows its prowess
With the rapid development of smart wearable devices, the trend of thinner and higher performance products is becoming more and more obvious, which poses a severe challenge to the processing accuracy and quality of internal parts. Among them, the precision cutting of flexible screen support structure has become the focus of many manufacturers, and 400 rotary wire cutting machine tools are playing a key role in this field.
Take a smart wearable device manufacturer as an example. The flexible screen support structure in its products is responsible for protecting the flexible screen and ensuring its stable folding and unfolding. The structure usually uses high-strength, lightweight metal materials, such as titanium alloy or special aluminum alloy. Although these materials have good mechanical properties, they also bring considerable difficulties to processing. In terms of dimensional accuracy, the key dimensional tolerance of the support structure must be controlled within ±0.01mm, otherwise it is very easy to have a gap that is too large or too small when assembled with the flexible screen, affecting the display effect and service life of the screen. At the same time, because the flexible screen support structure often has a complex special-shaped contour, there are a large number of tiny corners and narrow grooves, and traditional processing technology is difficult to accurately achieve the cutting path, resulting in high edge roughness after cutting, which cannot meet the appearance and performance requirements of the product.
In the face of these processing difficulties, the 400 rotary wire cutting machine tool equipment has shown unique advantages. The equipment uses the high temperature generated by the discharge of the electrode wire to etch the material. It is a non-contact processing method that avoids the cutting force generated by the contact between the tool and the workpiece in traditional mechanical processing, thereby effectively preventing the support structure from deforming during the processing process and ensuring that the dimensional accuracy is stable at ±0.01mm or even higher. In addition, the 400 rotary wire cutting machine tool can flexibly control the movement trajectory of the electrode wire through a precise CNC system. Whether it is a complex curved contour or a tiny narrow groove, it can easily cope with it and achieve one-time cutting and forming, greatly improving the processing efficiency. At the same time, it ensures that the roughness of the cutting edge Ra ≤0.7-1.4 μm, which meets the high requirements of the product for surface quality.
As a leader in the industry, Zhikai CNC has invested tremendous energy in the research and development and manufacturing of 400 rotary wire cutting machine equipment. The company has brought together a group of professional technical talents, and continuously optimizes and upgrades the core components of the equipment, such as the control system and discharge power supply, to improve the performance of the equipment. Not only that, Zhikai CNC also has a complete after-sales service system, and the professional after-sales team is on call at any time, able to quickly respond to customers' technical consultations and equipment failure repair needs, and escort customers' production. In addition to the flexible screen support structure, Zhikai CNC's 400 rotary wire cutting machine also performs well in the cutting and processing of other parts of smart wearable devices, such as sensor brackets, battery fixing frames, etc., and can provide customized cutting solutions according to the material properties and processing requirements of different parts.
Zhikai has always adhered to the concept of customer first. It has worked silently for 20 years and developed its own wire-cutting machine tools in the slow wire-cutting system. Through continuous technological innovation and lean manufacturing, it has created high-performance small wire-cutting machine spark wire cutting, DK7740 six-axis wire cutting machine, 400 ordinary machine tool wire cutting, C-type 7740 wire cutting EDM, 7740 taper wire cutting EDM, 1 meter EDM wire cutting machine, 500 molybdenum wire wire cutting equipment. Precision processing, low failure rate and high stability make production more efficient; perfect after-sales system and technical training escort for customers in Fuyuan County, Luoping County, Huize County, Luliang County, Shizong County, Malong District, Zhanyi District, Qilin District, Xuanwei City and other places. Choosing Zhikai means choosing the all-round guarantee of trust, quality and service to create a brilliant future together.
If you have any needs, please contact Zhikai: 18013131588, and join hands with Zhikai to embark on a new journey of smart wearable device manufacturing.
